Features
- Two independently field-scalable channels A & B for frequency, rate or total
- Inputs from NPN or PNP proximity switches, contact closures, digital logic, magnetic pickups down to 12 mV, or AC inputs up to 250 Vac
- Frequencies from 0.005 Hz to 1 MHz
- Line frequency measurement to 60.0000 in a few line cycles
- Digital span adjustment: 0 to ±999,999; zero adjustment: -999,999 to +999,999
- Front panel scalable: 0 to ±999,999 for use with current shunts
- 1/8 DIN size with bright red or green 0.56" (14.2mm), high LED digits
- Transducer excitation output, 5, 10, 12, or 24 Vdc (isolated)
- Power 85-264 Vac / 90-300 Vdc or 10-48 Vdc / 12-32 Vac (isolated)
- Operating temperature from -40°C to 70°C (-40°F to 158°F)
- Wide choice of Plug-in-Play options:
- 2 or 4 relays, mechanical or solid state, for alarm or control (isolated)
- 1 or 2 Analog output, 4-20 mA, 0-20 mA, 0-10V, or -10V to +10V (isolated)
- Communications: Ethernet, WiFi, USB, RS232, RS485 (isolated)
- Extended DPM includes Rate and total simultaneously, custom curve
linearization, arithmetic functions A+B, A-B, AxB, A/B, A/B-1 (draw)
Certificates of Compliance
The Laureate™ 1/8 DIN Digital Panel Meter for dual-channel frequency, rate, or period meter
is a standard operating mode of the Laureate counter with the FR signal conditioner board. It can display frequency from 0.005 Hz to 1 MHz, rate in engineering units, and period (inverse of frequency). The normal displayed value can range up to 999,999 counts. Above that level, the display will flash and go into four-digit XXXXEX scientific notation. Each channel (A or B) may be independently scaled for frequency, rate or period. The displayed channel is selected via a front panel pushbutton. Examples of applications are the accurate display of AC line frequency, RPM, speed from proximity switch inputs, and flow from turbine flow meter inputs.- Fast, high resolution measurements. The Laureate counter determines frequency by timing an integral number of periods over a specified gate time, and then taking the inverse of period. Rate is obtained by multiplying the input by a scale factor. The inverse period approach allows greater accuracy and faster update times than conventional meters which count signal pulses over a time interval. AC line frequency may be accurately measured to 50.0000 or 60.0000 Hz in a few line cycles. 1000 Hz signals may be measured to 0.01 Hz resolution at up to 25 readings per second. Fast response is ideal for alarm and control applications.
- For noise reduction, a count by 10 or 100 feature with rounding is selectable. Variations in the displayed reading can also be reduced by selecting a longer gate time. An adaptive digital filter is selectable to reduce variations due to noise while rapidly responding to actual changes in the signal.
The Laureate Digital Panel Meter is easily programmed with Laurel’s free Instrument Setup Software, downloadable from our website and compatible with Windows PCs, requiring a data interface board for setup.
All signal conditioner board ranges are factory-calibrated, with calibration factors for each range securely stored in an onboard EEPROM. These factors can be scaled via software to accommodate external shunts, enabling field replacement of signal conditioner boards without necessitating recalibration of the associated digital panel meter. For optimal accuracy, factory recalibration is recommended annually. All Laurel Electronics instruments undergo factory calibration using the industry-leading Fluke calibrators, which are recalibrated yearly and certified traceable to national standards, ensuring the highest level of precision and reliability.
An Optional Extended Counter Version Provides Capabilities Beyond Those of the Standard Counter:
- Rate and total simultaneously. Channel A can display total while Channel B displays rate. The selection of A or B for display is via a front panel pushbutton. This mode is ideal for flow applications.
- Up/down counting. Channel A can serve as an up/down counter, where the count direction is dynamically changed by applying a signal to Channel B. For instance, Channel A can count and scale pulses from a turbine flow meter, while Channel B inputs the direction of flow. This allows total volume to be tracked in case of reversible flow.
- Totalizing with external inhibit. Totalizing by Channel A can be temporarily inhibited by applying a signal to Channel B. For instance, 60 Hz AC pulses can be counted by Channel A and be scaled to display elapsed hours. A signal can be applied to Channel B to start or stop pulse counting when a process is in operation.
- Custom curve linearization. Exceptionally accurate custom curve linearization is achievable, for example to linearize the low end of turbine flow meters. For setup, up to 180 data points can be input into a spreadsheet or text file by the user. The computer then calculates spline fit segments, which are downloaded into the digital panel meter via RS232. The linearized rate can then be totalized by the Extended counter.
- Arithmetic functions. The Extended counter makes arithmetic functions available, namely A+B, A-B, AxB, A/B and A/B-1. These solve many applications. For instance, A+B allows two input flows to be summed for total volume, while A-B allows outflow to be subtracted from inflow for net volume. A/B allows the mixing of ingredients in a specified ratio. By monitoring and alarming the A/B volume ratio, ingredient B can be added to A until the proper ratio is achieved.
The FR dual-channel signal conditioner accepts inputs from proximity switches with a PNP or NPN output, TTL or CMOS logic, magnetic pickups, contact closures, low-level outputs from turbine flow meters down to 12 mV, and high-level AC line inputs up to 250 Vac. A built-in (isolated) 5, 10, 12, or 24 Vdc excitation supply can power proximity switches and other sensors, thus eliminating the need for an external power supply.
- An unfiltered selection provides true peak and valley readings and aids in control applications.
- A batch average filter selection averages each 16 conversions.
- An adaptive moving average filter selection provides a choice of 8 time constants from 80 ms to 9.6 seconds. When a significant change in signal level occurs, the filter adapts by briefly switching to the shortest time to follow the change, then reverts back to its selected time constant. An Auto setting selects the time constant selection based on signal noise.
Peak and valley values are automatically captured. These may be displayed via a front panel pushbutton command or control signal at the rear connector, or be transmitted as serial data.
Two rear panel control Inputs (CMOS/TTL levels, logic 0 = tied to digital ground, logic 1 = open) or dry contacts that can be set to control / activate 14 meter commands.
An (isolated) 5, 10, 12, or 24 Vdc excitation output is standard to power transducers or two-wire transmitters. Ratiometric operation, which automatically compensates for changes in the applied excitation, is jumper selectable for applications, such as bridges, where the signal to be measured is proportional to the excitation level.
| Display | |
|---|---|
| Readout | 6 LED digits, 7-segment, 14.2 mm (.56"), red or green. |
| Display Range | -999,999 to +999,999, XXXXEX notation beyond 999,999 |
| Zero Adjust | -999,999 to +999,999 |
| Span Adjust | 0 to ±999,999 |
| Indicators | Four LED lamps |
| Inputs | |
| Types | AC, pulses from NPN, PNP transistors, contact closures, magnetic pickups. |
| Signal Ground | Common ground for channels A & B |
| Channel A Freq. | 0.005 Hz to 1 MHz |
| Channel B Freq. | 0.005 Hz to 250 kHz |
| Minimum Signal | Nine ranges from (-12 to +12 mV) to (+1.25 to +2.1V). |
| Maximum Signal | 250 Vac |
| Noise Filter | 1 MHz, 30 kHz, 250 Hz (selectable) |
| Contact Debounce | 0, 3, 50 ms (selectable) |
| Recalibration: All ranges are calibrated at the factory. Recalibration is recommended every 12 months. | |
| Update Rate | |
| Freq. Technique | Inverse period |
| Conversion Time | Gate time + 30 ms+ 0-2 signal periods |
| Gate Time | Selectable 10 ms to 199.99 s |
| Time Before Zero Out | Selectable 10 ms to 199.99 s |
| Accuracy | |
| Time Base | Crystal calibrated to ±2 ppm |
| Span tempco | ± 1 ppm/°C (typ) |
| Long-term Drift | ± 5 ppm/year |
| Power Supply Boards (one required) | |
| Voltage, standard | 85-264 Vac or 90-300 Vdc |
| Voltage, optional | 12-32 Vac or 10-48 Vdc |
| Frequency | DC or 47-63 Hz |
| Power consumption (typical, base meter) | 1.2W @ 120 Vac, 1.5W @ 240 Vac, 1.3W @ 10 Vdc, 1.4W @ 20 Vdc, 1.55W @ 30 Vdc, 1.8W @ 40 Vdc, 2.15W @ 48 Vdc |
| Power Isolation | 250V rms working, 2.3 kV rms per 1 min test |
| Excitation Output (standard) | |
| 5 Vdc | 5 Vdc ± 5%, 100 mA (jumper selectable) |
| 10 Vdc | 10 Vdc ± 5%, 120 mA (jumper selectable) |
| 12 Vdc | 12 Vdc ± 5%, 100 mA (jumper selectable) |
| 24 Vdc | 24 Vdc ± 5%, 50 mA (jumper selectable) |
| Output Isolation | 50 Vdc from signal ground |
| Analog Output Boards (one optional) | |
| Output levels | 4-20 mA, 0-20 mA, 0-10V, -10 to +10V (single-output option) |
| 4-20 mA, 0-20 mA, 0-10V (dual-output option) | |
| Current compliance | 2 mA at 10V ( > 5 kΩ load) |
| Voltage compliance | 12V at 20 mA (< 600 Ω load) |
| Scaling | Zero and full scale adjustable from -99999 to +99999 |
| Resolution | 16 bits (0.0015% of full scale) |
| Isolation | 250V rms working, 2.3 kV rms per 1 min test |
| (dual analog outputs share the same ground) | |
| Relay Output Boards (one optional) | |
| Dual magnetic relays | 2 Form C, 10A max, 440Vac or 125Vdc max, 2500VA or 300W |
| Quad magnetic relays | 4 Form A (NO), 10A max, 440Vac or 125Vdc max, 2500VA or 300W |
| Dual solid state relays | 2 Form A (NO), AC or DC, 0V - 400V, 120Ma, 35Ohms (max at On-State) |
| Quad solid state relays | 4 Form A (NO), AC or DC, 0V - 400V, 120Ma, 35Ohms (max at On-State) |
| Relay commons | Isolated commons for dual relays or each pair of quad relays |
| Relay isolation | 250V rms working, 2.3 kV rms per 1 minute test |
| Relay latching modes | Latching or non-latching |
| Relay active modes | Active on or off, active high or low |
| Hysteresis modes | QA passband mode, split hysteresis, span hysteresis |
| Serial Data I/O (optional) | |
| Board selections | RS232, RS485 with dual RJ11 connectors, RS485 with dual RJ45 connectors, USB, Ethernet, USB-to-RS485 gateway, Ethernet-to-RS485 gateway, WiFi with built-in antenna plus USB & RS485, WiFi with external antenna plus USB & RS485 |
| Protocols | Laurel Custom ASCII (serial), Modbus RTU (serial), Modbus TCP (Ethernet or WiFi) |
| Digital addresses | 247 (Modbus), 31 (Laurel ASCII), |
| Isolation | 250V rms working, 2.3 kV rms per 1 min test |
| Environmental | |
| Operating temperature | -40°C to 70°C (-40°F to 158°F) |
| Storage temperature. | -40°C to 85°C (-40°F to 185°F) |
| Relative humidity | 95% at 40°C, non-condensing |
| Protection | NEMA-4X (IP-65) when panel mounted |
| Electrical Connections | |
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|
| Mechanical | |
| Enclosure | 1/8 DIN, high impact plastic, UL 94V-0, color: black |
| Mounting | 1/8 DIN panel cutout required: 3.622" x 1.772" (92 mm x 45 mm). |
| Dimensions | 4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D) |
| Maximum panel thickness | 4.5 mm (0.18") |
| Tightening Torque - Connectors | Screw terminal connectors: 5 lb-in (0.56 Nm) |
| Tightening Torque - Pawls | Digital Panel Meter Case Pawls: 5 lb-in (0.56 Nm) |
| Weight of base meter | 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display) |
| Weight of option boards | 30 g (1.0 oz) typical per board (analog output, relay output, communications) |
| General | |
| Programming Methods | Four front panel buttons or via Laurel's free Instrument Setup Software, which runs on a PC under MS Windows. |
| Security | Lockout options include using the front panel buttons, the free Instrument Setup Software, or a hardware jumper. |
| Warranty | 3 years parts & labor |
| Recalibration: All ranges are calibrated at the factory. Recalibration is recommended every 12 months. | |
Free Instrument Setup Software for Series 2 Laureates
Free Downloadable Windows-based Instrument Setup (IS) software (Data Interface Board Required) for use with our programmable Digital Panel Meters, Scale Meters, Counters, Timers, Remote Displays, and Transmitters, are an easy method to set up Laureate 1/8 DIN digital panel meters, counters, timers, remote displays, and DIN-rail transmitters, as explained in the Instrument Setup Software Manual. Laureate 1/8 DIN instruments can also be set up from the front panel, as explained in their respective Owners Manuals. Instrument Setup software is of benefit whether or not the PC is connected to the instrument.
- When the PC is connected to the instrument, Instrument Setup software can retrieve the setup file from the instrument or open a default setup file or previously saved setup file from disk View Setup, then provides graphical user interface (GUI) screens with pull-down menus applicable to input, display, scaling, filtering, alarms, communications, analog output, and front panel lockouts. Fields that are not applicable to the instrument as configured are either left out or grayed out. Clicking on any item will bring up a detailed Help screen for that item. After editing, the setup file can be downloaded, uploaded to the instrument, or saved to a disk. The same setup file can then be downloaded into multiple instruments.
- When the PC is not connected to the instrument, the above GUI screens can be used to set up a virtual instrument. The setup file can then be saved to disk. Switching toView Menu then brings up a screen with the required front panel programming steps. This view can be printed out for use at the instrument site and to serve as a hard copy record.
Download Free Instrument Setup Software
Installation
Set User Account Control (UAC) of MS Windows to "Never notifiy me" so that Instrument Setup Software can create directories. The UAC change screen can be reached as follows:
- Under Windows 7, click on the Windows Start button in the lower left of the desktop and enter "UAC" in the search field.
- Under Windows 8, navigate to Control Panel, then to the "User Accounts and Family Safety" section, and click on "Change User Account Control Settings."
- Under Windows 10, click on the Windows Start button in the lower left of the desktop, then on "Settings", and enter "UAC" in the search field.
- Reboot your computer for the changed UAC setting to take effect.
RJ11-to-DB9 cable with rear view of DB9 connector to PC

RS232 cable, meter to PC, P/N CBL01
Laureate 1/8 DIN Laureate instruments must be equipped with a serial communications board and be connected to the computer via a serial communications cable. The connection can be via RS232, RS485, USB or Ethernet. Following setup, the serial communications board may be removed from the instrument if desired. The wiring of the RS232 cable is illustrated above with end views of the two connectors.
Laureate LT Series transmitters come standard with a 3-wire serial interface, which can be jumpered for RS232 or RS485.
Laureate LTE Series transmitters come standard with an Ethernet interface.
Meter Setup Screens
Click on any of the reduced screens below for a full-size screen view, then click on the Back button of your browser to return to this page. The screens examples below are for a fully-loaded Series 2 Digital Panel Meter (DPM), which is connected to the PC via RS232. If the meter is a Series 1 meter (pre-2007), this is sensed by the software, and somewhat different screens are brought up. Please see Series 1 setup screens.
Meter Setup Utilities
From the Main Menu, click on Readings if your PC is connected to the meter. A pull-down menu then offers three choices: List, Plot and Graph.
- List presents the latest readings in a 20-row by 10-column table. Press Pause at any time to freeze the display. This is one method to capture peak readings.
- Plot generates a plot of readings vs. time in seconds. It effectively turns the DPM-PC combination into a printing digital oscilloscope.
- Graph generates a histogram where the horizontal axis is the reading and the vertical axis is the number of occurrences of readings. The display continually resizes itself as the number of readings increases.

Laureate™ 1/8 DIN Case For Laureate Digital Panel Meters, Counters, Timers & Remote Displays
Key Features
- Meets 1/8 DIN Standard.
- Installs from front of panel.
- Short depth behind the panel: only 4" (102 mm) plus connectors.
- Understated 0.157" (4 mm) thick bezel.
- Meets NEMA 4X (IP-65) for high-pressure wawshdon when panel mounted.
- Screw clamps connectors meet VDE / IEC / UL / CSA safety standards.
- Rugged GE Lexan® housing material.
- Safety certified per EN 61010-1.
Dimensions
Maximum panel thickness: 4.5 mm (0.18")
Weight of base meter: 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display)
Weight of option boards: 30 g (1.0 oz) typical per board (analog output, relay output, communications)
Tightening Torque - Connectors: Screw terminal connectors: 5 lb-in (0.56 Nm)
Tightening Torque - Pawls: Digital Panel Meter Case Pawls: 5 lb-in (0.56 Nm)
Dimensioned CAD assembly drawings in EPRT, STEP, x_t. dwg, pdf file formats: Laureate-meter-case.zip (zipping prevents browser from opening CAD files as text files).
Panel Mounting
Slide the meter into a 45 x 92 mm 1/8 DIN panel cutout. Ensure that the provided gasket is in place between the front of the panel and the back of the meter bezel.
The meter is secured by two pawls, each held by a screw, as illustrated. Turning each screw counterclockwise extends the pawl outward from the case and behind the panel. Turning each screw clockwise further tightens it against the panel to secure the meter.
Turning each screw counterclockwise loosens the pawl and retracts it into its well. This position allows installed meter to be removed from their panel, or new meters to be installed in a panel. Do not remove the screws from their pawls. Doing so would cause the screw and pawl to fall off and likely get lost. Do not overtighten so as not to damage the plastic parts.
| AC Line Frequency | |
|---|---|
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The Laureate will accept line voltages up to 250 Vac and display line frequency to 6-digit accuracy (50.0000 or 60.0000) in a few line cycles. Fast low frequency response is achieved by timing the period and taking its inverse. |
| RPM and Speed | |
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The Laureate can sense the low-level signals from magnetic pickups or the NPN or PNP transistor output of active sensors. These can be powered directly by the meter. Display in RPM or units of speed is achieved by mathematically scaling the meter. |
| Flow Rate and Simultaneous Total | |
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The Laureate is compatible with all flow meters which generate pulses at a frequency proportional to flow rate. The Extended version can display scaled rate or total for the same input at the push of a button, and alarm from both the rate and total. The Extended version can also linearize flow transducers so as to extend their dynamic range. |
| Arithmetic Combinations of Two Channels | |
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The Extended Laureate offers A+B, A-B and A/B arithmetic functions. A+B allows two input flows to be summed for total flow, while A-B allows outflow to be subtracted from inflow for net flow. Flow ratios aid in the proper mixing of ingredients |
| Custom Curve Linearization | |
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The Extended Laureate can linearize the output turbine flow meters, which tend to be nonlinear on the low end. Linearizing improves the dynamic range and accuracy of turbine flow meters. |
| System-level Capabilities | |
| The Laureate dual channel rate meter can independently scale, display and alarm two pulse input channels. All signal or alarm data can further be transmitted via RS232 or RS485, including peak readings and arithmetic combinations of the two rates. The displayed rates can also be transmitted as an isolated 4-20 mA or 0-10V analog output. | ![]() |
CAL-Digital
Certificate of Calibration
$65.00DLS-XLOG2
XLog2 Data logging Software
$495.00IPC
Splashproof Cover
$48.00CON01
CON01 Connector
$75.00CBL01
RS232 Cable for Meters
$35.00CBL02
USB-to-RS232 Adapter Cable
$47.00CBL04
RS232 Cable for LT Transmitters
$47.00CBL05
USB Data Cable for Meters
$47.00CBL06
USB-to-RS485 Adapter Cable
$47.00CBL07
USB Programming & Data Cable
$47.00CBL08
RS485 Splitter Cable
$33.00Modular Design for Maximum Flexibility at Minimum Cost
All boards are isolated from meter and power grounds. Optional Plug-in-Play boards for communications and control include Ethernet, WiFi, serial communication boards, dual or quad relay boards, and an analog output board. Laureates may be powered from 85-264 Vac or optionally from 12-32 Vac or 10-48 Vdc. The display is available with bright red or green 0.56" (14.2mm) high LED digits. The 1/8 DIN case meets NEMA 4X (IP65) specifications from the front when panel mounted. Any setup functions and front panel keys can be locked out for simplified usage and security. A built-in 5, 10, 12, or 24 Vdc excitation supply can power transducers, eliminating the need for an external power supply. All power and signal connections are via UL / VDE / CSA rated screw clamp plugs.
The Laureate™ Series features modular design with up to 7 isolated plug-in boards, applicable to all Laureate 1/8 DIN Digital Panel Meter.
Modular Hardware
The design of the Laureate™ Series is modular for maximum flexibility at minimum cost. All boards are isolated from meter and power grounds. The base configuration for a digital panel meter or counter consists of a main module (with computer and plug-in display boards), a power supply board, and a signal conditioner board. Optional plug-in-play boards include an isolated setpoint controller board, an isolated analog output board, and an isolated digital interface board. Modular design and a choice of plug-in options allow the Laureate to be customized for a broad range of applications from simple monitoring to control and computer interface. There can be up to five plug-in boards in a 1/8 DIN Laureate.
Connecting Laureate Digital Panel Meter to a Local Area Network (LAN)
Up to 30 Laureate Digital Panel Meter and/or LT Transmitters can be configured for RS485 and daisy-chained to an LT Transmitter using Laurel’s High Speed Ethernet-to-RS485 converter board for seamless LAN integration. Alternatively, Laurel LTE series Ethernet transmitters can connect directly to a LAN via an Ethernet cable. Setup for both configurations is streamlined using Laurel’s free Instrument Setup Software, which simplifies node discovery and transmitter configuration.
Flexible Communication Options for Digital Panel Meter
The Laureate Digital Panel Meter can be equipped with Laurel communication boards to support various interfaces and protocols. These include serial interfaces with ASCII or Modbus RTU protocols, and Ethernet interfaces with web access, ASCII, or Modbus TCP/IP protocols, ensuring versatile connectivity for your commercial applications.

What is a Digital Panel Meter for Frequency, Rate, and Period Measurements?
A Digital Panel Meter for frequency, rate, and period measurements is a precision instrument designed to measure and display parameters such as signal frequency (in Hz, kHz), rate (e.g., events per second, RPM, counts per minute), or period (time between events in seconds, milliseconds, microseconds) from various sensors or signal sources. This Digital Panel Meter is essential in industrial, scientific, automation, and testing applications where accurate monitoring of periodic signals is critical, such as in motor speed control, flow rate measurement, production counting, vibration analysis, and equipment performance monitoring. By processing input signals from encoders, flow meters, proximity sensors, or pulse generators into clear digital readouts, this Digital Panel Meter ensures reliable data for process optimization, quality control, predictive maintenance, and system diagnostics.
Unlike traditional analog frequency meters or tachometers, this Digital Panel Meter offers superior accuracy (±0.01% to ±0.1% typical), programmable features including scaling and totalizing, advanced signal conditioning for noise immunity, and integration with modern control systems through digital communication. The ability of this Digital Panel Meter to handle a wide range of input signals, from very low frequencies (0.001 Hz or slower for long-period events) to high frequencies (up to 10 MHz for high-speed encoders or vibration sensors), makes it versatile for applications like tachometry (motor speed monitoring), flow rate monitoring (liquid or gas flow), production counting (parts per minute), timing analysis (cycle time measurement), and vibration frequency analysis.
Understanding the Digital Panel Meter for Frequency, Rate, and Period
This Digital Panel Meter for frequency, rate, and period measurements is typically built to the 1/8 DIN standard, fitting compactly into panel cutouts (approximately 92 mm x 45 mm or 96 mm x 48 mm depending on manufacturer). This compact size ensures compatibility with control panels, machine control cabinets, test equipment racks, or production line monitoring stations while optimizing space, making it ideal for industrial control rooms, test benches, equipment monitoring panels, or field installations with limited space.
This Digital Panel Meter is designed to process signals from sensors like magnetic pickups (detecting gear teeth, shaft rotation), proximity switches (detecting passing objects or encoder slots), optical encoders (incremental or quadrature output), Hall effect sensors (detecting magnetic poles), turbine or paddlewheel flow meters (pulses proportional to flow), or pulse-generating transducers, measuring frequency (cycles per second in Hz), rate (events per unit time like RPM, pulses/second, GPM), or period (time per cycle in seconds or milliseconds). It features bright LED (red, green, amber) or backlit LCD displays with 4-6 digit resolution, user-friendly interfaces with front-panel programming or PC software configuration, and communication interfaces like RS-232, RS-485, Modbus RTU/TCP, or Ethernet for integration with PLCs, SCADA systems, data acquisition systems, or production monitoring dashboards. Advanced features of this Digital Panel Meter, such as programmable input filtering (debounce, noise rejection), signal conditioning (trigger level adjustment, Schmitt trigger input), scaling factors (K-factor for flow meters, gear ratio for tachometers), and multiple measurement modes (frequency, period, rate, totalization), ensure accurate measurements in electrically noisy industrial environments or for complex signal patterns with varying amplitudes or duty cycles.
How Does a Digital Panel Meter for Frequency, Rate, and Period Work?
This Digital Panel Meter processes input signals to measure frequency, rate, or period and displays the results accurately. Below is a detailed breakdown of its operation:
- Signal Acquisition:
This Digital Panel Meter receives a periodic signal from a sensor or transducer, such as pulses from a turbine flow meter (frequency proportional to flow rate), square waves from an incremental encoder (frequency proportional to shaft speed), switching signals from a proximity sensor detecting passing objects, or sine waves from a magnetic pickup detecting gear teeth. The signal can be various types including TTL (0-5V), NPN/PNP open collector, reed switch/relay contact closure, sine wave (AC coupled), or voltage pulses (0-24V). - Signal Conditioning:
The input signal is conditioned through precision amplification (for low-level signals like magnetic pickups producing millivolt signals), Schmitt trigger input circuitry for noise immunity and hysteresis, programmable trigger level adjustment (to accommodate different signal amplitudes), digital filtering or debouncing (adjustable from 0.1 ms to 100 ms) to remove contact bounce, electrical noise, or spurious pulses, and signal shaping to convert irregular waveforms to clean square waves. This step is critical for accurate pulse counting in electrically noisy industrial environments with motors, VFDs, welding equipment, or radio frequency interference (RFI). - Signal Processing and Counting:
This Digital Panel Meter uses high-speed digital counters (typically 32-bit counters capable of frequencies up to 10 MHz) to count pulses or precision timers (resolution to 1 µs or better) to measure time intervals. For frequency measurement, the meter counts pulses over a fixed gate time (typically 0.1s, 1s, or 10s) and calculates frequency (Hz = pulse count / gate time). For period measurement, the meter measures the time between consecutive edges (rising or falling) and calculates period (seconds per cycle). For rate measurement, the meter converts frequency to engineering units using programmable scaling factors (e.g., pulses × K-factor = flow rate in GPM, frequency × 60 / pulses per revolution = RPM). Advanced algorithms include averaging over multiple samples for stability, rate-of-change calculations, or totalization (accumulated pulse count). - Digital Processing:
The pulse count or time measurement is processed digitally without requiring analog-to-digital conversion for simple pulse counting. However, for advanced features like statistical analysis or trend detection, the microcontroller performs additional calculations. - Processing and Display:
The digital signal is processed by the microcontroller of this Digital Panel Meter, which applies user-programmable calibration (offset, scale factor, K-factor), scaling to convert raw frequency to engineering units (RPM, GPM, LPM, CFM, Hz, kHz, counts/min, parts/hour), decimal point positioning, or unit conversions. The result is displayed on a bright LED (0.56" to 0.8" character height) or backlit LCD screen with 4-6 digits, engineering units (Hz, kHz, RPM, GPM, m/s, counts/min), and often with bar graph indication or dual-line displays showing both frequency and totalizer count simultaneously for production monitoring. - Output and Integration:
This Digital Panel Meter provides multiple outputs including 4-20 mA or 0-10V analog retransmission signals proportional to frequency, rate, or period for chart recorders, PLCs, or secondary controllers, relay contacts (typically 2-4 SPDT relays) for programmable alarms (high speed, low speed, overspeed, underspeed, zero speed detection), pulse outputs for retransmission or totalizing, or digital communication protocols (RS-232, RS-485, Modbus RTU, Modbus TCP/IP, Ethernet/IP) for integration with PLCs, SCADA systems, production monitoring systems, or data logging platforms for trending, SPC analysis, and equipment diagnostics. - Calibration and Configuration:
Users can calibrate this Digital Panel Meter using known frequency sources or reference signals, configure signal types (TTL, NPN, PNP, sine wave, contact closure), select measurement modes (frequency, period, rate, totalizer), set scaling factors (K-factor for flow meters, pulses per revolution for tachometers, gear ratios), configure alarm thresholds (high/low speed, overspeed, zero speed), select gate times for frequency measurement (0.1s for fast response, 10s for high resolution), adjust filter time constants, or set communication parameters to suit specific application requirements for motor monitoring, flow measurement, production counting, or timing analysis.
Technical Specifications
A typical Digital Panel Meter for frequency, rate, and period measurements includes:
- Frequency Range: 0.001 Hz to 10 MHz (model dependent)
- Period Range: 100 ns to 1000 s (inverse of frequency range)
- Accuracy: ±0.01% to ±0.1% ±1 count (depending on gate time and frequency)
- Resolution: 1 Hz to 0.001 Hz (frequency dependent)
- Input Types: TTL (0-5V), NPN/PNP, contact closure, sine wave (10 mV-250V AC), voltage pulse (0-30V)
- Input Frequency: DC to 10 MHz typical
- Input Impedance: 10 kΩ to 100 kΩ (model dependent)
- Trigger Level: Adjustable or fixed (TTL threshold 1.4V typical)
- Gate Time: 0.1s, 1s, 10s (selectable)
- Counter Capacity: 32-bit (4.3 billion counts)
- Update Rate: 0.1-10 updates per second (depending on gate time)
- Display: 4-6 digit LED or LCD, 0.56" character height
- Scaling Factor: 0.001 to 999,999 (programmable)
- Setpoints: 2-4 programmable alarm setpoints
- Relay Outputs: 2-4 SPDT relays, 5A @ 250VAC
- Analog Output: 4-20mA or 0-10V retransmission (optional)
- Pulse Output: Scaled pulse output for retransmission (optional)
- Communication: RS-232, RS-485, Modbus RTU/TCP, Ethernet/IP
- Power Supply: 85-265VAC or 12-48VDC universal
- Operating Temperature: -10°C to 60°C typical
- Environmental: IP65 front panel protection
Key Features of a Digital Panel Meter for Frequency, Rate, and Period
This Digital Panel Meter for frequency, rate, and period measurements includes features that enhance performance and usability:
- Wide Frequency Range: Measures from very low frequencies (0.001 Hz for slow-moving processes, long-period events, or slow pump speeds) to high frequencies (up to 10 MHz for high-speed encoders, spindle speeds, or vibration analysis), supporting diverse applications across six to seven decades of frequency range including tachometry, flow measurement, production counting, and timing analysis.
- High Accuracy: Precision 32-bit counters, stable time base (crystal oscillator with ±10 ppm accuracy), programmable gate times for resolution vs. speed tradeoff, and advanced signal conditioning ensure reliable measurements (±0.01% to ±0.1%) across the full frequency range, critical for motor speed control, flow rate monitoring, production tracking, and quality control applications.
- Customizable Displays: High-brightness multi-color LEDs (red for normal operation, green for in-range, amber for warning, red for alarm), dual-line displays showing frequency and totalizer count simultaneously, bar graphs for visual speed or rate indication, or large-digit displays (0.8" height) ensure readability in various lighting conditions from dimly lit machine areas to bright outdoor installations, supporting operator awareness and production efficiency.
- Programmable Alarms: Multiple setpoints (typically 2-4) for high/low frequency, rate, or period conditions (overspeed, underspeed, zero speed detection, flow rate limits) trigger visual and audible alerts or relay outputs to control external devices such as motor controllers (shutdown on overspeed), valves (close on low flow), safety interlocks, or notification systems for equipment protection, process control, and safety compliance.
- Communication Options: Multiple protocols including Modbus RTU (RS-485), Modbus TCP/IP, Ethernet/IP, or ASCII serial enable integration with PLCs from all major manufacturers, SCADA systems, MES platforms, or production monitoring dashboards for remote monitoring, data logging, trending, SPC analysis, OEE tracking, and predictive maintenance based on speed or vibration frequency patterns.
- Rugged Design: IP65-rated stainless steel or polycarbonate front panels resist dust, moisture, oil, and chemical spray in industrial environments, wide operating temperature ranges (-10°C to 60°C), shock and vibration resistance (IEC 60068), and EMC compliance (CE, UL) ensure reliable operation in harsh production floors, outdoor installations, or mobile equipment near motors, pumps, or conveyors.
- Totalizer Function: Accumulated pulse count (up to 4.3 billion with 32-bit counter) for production counting, volume totalization, or equipment runtime tracking with resetable or grand totalizer options.
- Scaling and K-Factor: Programmable scaling converts raw frequency to engineering units (flow meter K-factor, encoder pulses per revolution, gear ratios) for direct display of RPM, GPM, LPM, CFM, m³/hr, or parts per minute.
- Multiple Measurement Modes: Frequency (Hz), period (seconds), rate (user-defined units), totalization, or rate-of-change calculations provide flexibility for diverse applications.
- Signal Conditioning: Adjustable trigger levels, debounce filtering, and noise rejection handle difficult signals from magnetic pickups, reed switches, or proximity sensors in noisy environments.
Applications of a Digital Panel Meter for Frequency, Rate, and Period
This Digital Panel Meter is widely used for frequency, rate, and period monitoring across various applications. Key uses include:
- Motor Speed Monitoring (Tachometry):
In industrial machinery, motors, pumps, fans, or conveyors, this Digital Panel Meter measures motor RPM using encoders (optical, magnetic), proximity sensors detecting shaft rotation, or magnetic pickups detecting gear teeth, ensuring optimal performance (matching process requirements), preventing overspeed conditions (bearing damage, mechanical failure), detecting underspeed (belt slippage, load problems), and enabling variable speed control (VFD feedback) for energy efficiency and process optimization. - Flow Rate Measurement:
In fluid systems (water, chemicals, fuel, compressed air), this Digital Panel Meter calculates volumetric flow rates (GPM, LPM, CFM, m³/hr) from turbine flow meters, paddlewheel flow meters, or vortex flow meters that produce pulse outputs proportional to flow, supporting process control (maintaining setpoint flow rates), resource management (tracking consumption), batch control (totalizing for filling operations), leak detection (monitoring flow when system should be idle), and regulatory compliance (EPA, water rights, custody transfer). - Timing and Period Analysis:
In testing applications, machinery monitoring, or production lines, this Digital Panel Meter measures the period or cycle time of repetitive events, such as conveyor belt cycles (for synchronization), mechanical oscillations (vibration period for diagnostics), press cycles (strokes per minute), injection molding cycles (monitoring cycle time variations), or packaging machine cycles, for performance evaluation, quality control, predictive maintenance, or production optimization. - AC Line Frequency Monitoring:
In power systems, generators, or UPS systems, this Digital Panel Meter monitors AC line frequency (50 Hz or 60 Hz nominal) to ensure grid stability, generator synchronization, equipment compatibility, power quality compliance, detecting frequency deviations (under-frequency or over-frequency) that could damage sensitive equipment, indicate generator load problems, or signal grid disturbances. - Production Line Counting and Rate Monitoring:
In manufacturing, packaging, or assembly operations, this Digital Panel Meter tracks production rates (parts per minute, cases per hour, bottles per minute) from photoelectric sensors, proximity switches, or product counters, optimizing throughput, detecting jams or stoppages, monitoring line efficiency (OEE calculations), enabling piece-rate labor tracking, and supporting lean manufacturing initiatives (takt time monitoring). - Vibration Frequency Analysis:
This Digital Panel Meter measures vibration frequency from accelerometers or proximity probes for predictive maintenance, bearing condition monitoring, or machinery diagnostics, detecting bearing defects, imbalance, misalignment, or resonance issues. - Web Speed and Line Speed Monitoring:
Monitors speed of moving webs (paper, film, fabric, foil) in converting, printing, or coating operations using encoder wheels or tachometer generators to maintain constant speed, enable tension control, or synchronize multiple zones.
Where Is a Digital Panel Meter for Frequency, Rate, and Period Used?
This Digital Panel Meter is essential in industries requiring precise frequency, rate, and period measurements. With support for various signal types and a compact 1/8 DIN design, this Digital Panel Meter provides reliable solutions. Below are detailed use cases across key sectors:
- Industrial Manufacturing:
In assembly lines, production machinery, or material handling systems, this Digital Panel Meter monitors conveyor speeds (feet per minute, meters per second) using encoders or tachometers, motor RPM for pumps, fans, or agitators using magnetic pickups or Hall sensors, or production rates (parts per minute, cycles per hour) using photoelectric sensors, ensuring consistent production rates, optimizing throughput, detecting equipment slowdowns or jams, enabling synchronization between production zones, and supporting lean manufacturing metrics. For example, in a bottling plant, this Digital Panel Meter tracks filling machine speed (bottles per minute) and totalizes daily production for OEE calculations and scheduling. - Water and Wastewater Treatment:
In water treatment plants, pumping stations, or distribution systems, this Digital Panel Meter measures flow rates from turbine or electromagnetic flow meters (MGD, GPM, m³/hr), pump speeds (RPM) for efficiency monitoring, or chemical dosing rates (pulses per gallon for proportional chemical feed), ensuring accurate chemical dosing (chlorine, coagulants, pH adjustment), optimizing pump operation for energy efficiency, detecting pipe leaks or unauthorized usage, and ensuring compliance with EPA discharge permits, water rights allocations, or SCADA reporting requirements. - Power Generation and Distribution:
In power plants (diesel, gas turbine, hydro), generator sets, or electrical substations, this Digital Panel Meter monitors generator frequency (50/60 Hz ±0.1 Hz for grid synchronization), turbine speed (RPM for load control), or auxiliary equipment speeds (cooling tower fans, feedwater pumps), maintaining grid stability, detecting load shedding or islanding conditions, preventing equipment damage from frequency excursions, enabling automatic synchronization for parallel operation, and ensuring power quality compliance with IEEE or IEC standards. - Scientific and Research Laboratories:
In physics, engineering, or materials science research, this Digital Panel Meter measures the frequency or period of oscillatory signals in experiments (mechanical oscillators, acoustic resonators, electrical circuits, laser pulse repetition rates), vibration frequencies in modal analysis, or timing signals in instrumentation synchronization, providing accurate data for analysis, publication, patent applications, and experimental validation with NIST-traceable frequency standards. - Oil and Gas Industry:
In drilling operations, pipeline systems, or refinery processing, this Digital Panel Meter tracks drill bit RPM (rotary drilling), pump speeds (mud pumps, injection pumps, transfer pumps) using proximity sensors or encoders, or flow rates (crude oil, natural gas, refined products) from turbine meters, optimizing resource extraction, preventing equipment damage from overspeed or cavitation, detecting pump wear through speed variations, and supporting custody transfer metering (API standards) for billing accuracy. - Automotive and Aerospace:
In vehicle testing, engine dynamometers, or flight test facilities, this Digital Panel Meter measures engine RPM (tachometry using crankshaft position sensors), transmission output shaft speed, wheel speed (ABS testing), propeller RPM, turbine rotor speed, or vibration frequencies during durability testing, ensuring components meet performance specifications (torque curves, power output), safety standards (overspeed protection), and regulatory requirements (EPA emissions testing at specific RPM points, FAA certification) for vehicles or aircraft. - HVAC and Building Management:
In large commercial buildings, hospitals, data centers, or industrial facilities, this Digital Panel Meter monitors fan speeds (supply fans, return fans, cooling tower fans) using belt-driven tachometers or motor feedback, pump speeds (chilled water, condenser water, heating hot water), or air flow rates (CFM measurement), optimizing energy efficiency through variable speed control, maintaining comfort conditions, detecting belt slippage or bearing wear, enabling fault detection and diagnostics (FDD), and supporting building automation systems (BACnet integration) for energy management and LEED certification. - Food and Beverage Processing:
This Digital Panel Meter monitors mixer speeds, conveyor line speeds, bottling line rates, or flow rates of ingredients for process consistency, quality control, and production tracking in accordance with HACCP and food safety requirements. - Printing and Converting:
Monitors web speed, roller speeds, or registration marks frequency in printing presses, coating lines, or slitting operations to maintain quality, color registration, and material waste reduction. - Textile Manufacturing:
This Digital Panel Meter tracks loom speeds, spinning frame speeds, or fabric line speeds for quality control, production optimization, and preventive maintenance scheduling.
Benefits of Using a Digital Panel Meter for Frequency, Rate, and Period
This Digital Panel Meter offers numerous advantages for frequency, rate, and period measurements:
- High Precision: Accurate 32-bit counters, stable crystal time base (±10 ppm), programmable gate times, and advanced signal conditioning ensure reliable measurements (±0.01% to ±0.1%) across a wide range of frequencies from millihertz to megahertz, critical for motor speed control, flow rate monitoring, production tracking, and equipment diagnostics.
- Compact Design: The 1/8 DIN size fits seamlessly into control panels, machine control cabinets, or production monitoring stations, ideal for space-constrained installations, allowing multiple parameters (speed, flow, production count) to be monitored without excessive panel space.
- Versatility: Support for multiple input signal types (TTL, NPN/PNP, sine wave, contact closure), measurement modes (frequency, period, rate, totalizer), programmable scaling (K-factors, gear ratios), and wide frequency range (0.001 Hz to 10 MHz) accommodates diverse applications from slow-moving processes to high-speed machinery across industrial, laboratory, and field environments.
- System Integration: Multiple communication interfaces (Modbus RTU/TCP, Ethernet/IP, ASCII) enable seamless connection to PLCs, SCADA, MES, or production monitoring systems, enhancing automated data collection, real-time monitoring, trending analysis, statistical process control (SPC), OEE calculations, and predictive maintenance programs based on speed variations or frequency analysis.
- Durability: Built to withstand harsh industrial conditions, including production floor vibration (IEC 60068), temperature extremes (-10°C to 60°C), dust and moisture (IP65), electromagnetic interference (EMC compliance), ensuring reliable long-term operation near motors, VFDs, welders, or other noise sources.
- User-Friendly Operation: Intuitive front-panel controls, clear high-visibility displays with engineering units, auto-ranging, guided configuration menus for signal type and scaling, comprehensive alarm functions, and PC-based setup software simplify installation, calibration, and operation, reducing commissioning time, minimizing configuration errors, and lowering operator training requirements.
- Cost-Effective: Consolidates frequency measurement, rate calculation, totalizing, display, alarming, and communication in one compact device, reducing equipment costs, panel space, wiring complexity, and installation time versus separate tachometers, flow meters, counters, or handheld instruments.
- Real-Time Monitoring: Continuous measurement with fast update rates (up to 10 Hz) provides immediate feedback for process control, enabling rapid response to speed changes, flow variations, or production rate fluctuations.
- Production Tracking: Totalizer function with resetable or grand totalizer provides accurate production counts, runtime hours, or volume totalization for shift reports, maintenance scheduling, or billing purposes.
Choosing the Right Digital Panel Meter for Frequency, Rate, and Period
When selecting a Digital Panel Meter for frequency, rate, and period measurements, consider these factors:
- Signal Compatibility: Ensure this Digital Panel Meter supports the input signal types from your sensors (TTL logic levels for encoders, NPN/PNP for proximity switches, sine wave for magnetic pickups, contact closure for reed switches or relay outputs) and verify input frequency range (0.001 Hz to 10 MHz) covers your application from slow pumps to high-speed spindles.
- Accuracy Specifications: Verify the measurement accuracy of this Digital Panel Meter including time base stability (±10 ppm crystal oscillator typical), counter resolution, and gate time options, especially for precision speed control (±0.01% for servo systems), flow rate custody transfer (±0.1% for billing), or vibration analysis where small frequency changes are significant.
- Signal Conditioning: Check for filtering capabilities (debounce adjustment for contact bounce, noise rejection for electrical interference), trigger level adjustment (for varying signal amplitudes), and input protection (overvoltage, reverse polarity) to handle noisy or difficult signals from industrial sensors in electrically harsh environments.
- Environmental Durability: Choose a Digital Panel Meter with appropriate IP ratings (IP65 for dusty or wet production environments, IP67 for washdown), operating temperature range (-10°C to 60°C for most industrial settings, wider for outdoor or extreme applications), and EMC compliance for electrically noisy areas near motors, VFDs, or welding equipment.
- Output Requirements: Determine if you need analog retransmission (4-20mA, 0-10V) for secondary controllers, chart recorders, or building automation, relay alarm outputs for overspeed/underspeed protection or process control, pulse output for signal retransmission or secondary totalizing, or digital communication protocols (Modbus RTU/TCP, Ethernet/IP) for integration with PLCs, SCADA, or MES systems.
- Display and Usability: Opt for a display type (LED for brightness in industrial settings, LCD for low power or outdoor readability), digit size and resolution (4-6 digits for 0.1 RPM to 10,000 RPM display range), engineering units display (Hz, RPM, GPM, m/s), and controls (pushbuttons, PC configuration software) that match your application precision needs and operator environment.
- Scaling and Totalizing: Verify the meter offers programmable scaling factors (K-factor entry for flow meters, pulses per revolution for tachometers), totalizer capacity (32-bit for 4.3 billion counts), and reset options (manual, automatic, remote) for your production counting or volume totalization requirements.
- Advanced Features: Consider if you need rate-of-change alarms (detecting rapid speed changes), averaging functions (smoothing fluctuating signals), min/max capture, or data logging capabilities for your specific application in process control, quality assurance, or equipment diagnostics.
- Certifications: Verify CE, UL, cUL, or other relevant certifications for your application, industry (food processing requires FDA compliance, hazardous areas require ATEX/IECEx), or jurisdiction.
Conclusion
A Digital Panel Meter for frequency, rate, and period measurements, particularly 1/8 DIN models, is vital for precise monitoring in industries like manufacturing, water treatment, power generation, oil and gas, automotive, aerospace, HVAC, and process control. The wide frequency range of this Digital Panel Meter (0.001 Hz to 10 MHz), high accuracy (±0.01% to ±0.1%) with precision counting and stable time base, compact design, and comprehensive features including programmable scaling (K-factors, gear ratios), totalizing (32-bit counter), multiple measurement modes (frequency, period, rate), and advanced signal conditioning make it ideal for demanding applications in motor speed monitoring (tachometry), flow rate measurement, production counting, timing analysis, and vibration diagnostics. By delivering reliable data with real-time updates, supporting system integration through Modbus, Ethernet, and other protocols for automated data collection and SCADA monitoring, and ensuring equipment protection through overspeed/underspeed alarms, this Digital Panel Meter enhances process efficiency, optimizes production throughput, supports predictive maintenance, enables energy optimization, and provides cost-effective frequency and rate measurement across diverse applications from conveyor speed control and pump monitoring to production tracking and power quality analysis. Whether for industrial machinery monitoring, process flow control, production line efficiency, or laboratory testing, this Digital Panel Meter provides dependable, accurate, versatile measurement in a compact, feature-rich package that meets the demanding requirements of modern industrial automation, process control, and production monitoring systems.
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