- Description
- Specifications
- Setup Software
- Mechanical
- Documents
- Applications
- Technical FAQ
- Accessories
Features
- Provides automatic control for repetitive liquid fill operations
- Available for turbine flow meter pulse signals from 0 Hz to 1 MHz or analog flow meter signals (4-20 mA, 0-1 mA or 0-10V)
- 6-digit scalable display to ±999,999 for batch total, grand total, number of batches, or flow rate
- Counts up from 0 to preset or down from preset to 0
- Two or four control relays for with settable delay between cycles
- All input ranges are user selectable and factory calibrated
- Digital span adjust from 0 to ±999,999, zero adjust from -999,999 to +999,999
- Front panel scalable to ±999,999 for use with current shunts
- 1/8 DIN size with bright red or green 0.56" (14.2mm), high LED digits
- Transducer excitation output, 5, 10, 12, or 24 Vdc (isolated)
- Power 85-264 Vac / 90-300 Vdc or 10-48 Vdc / 12-32 Vac (isolated)
- Operating temperature from -40°C to 70°C (-40°F to 158°F)
- Wide choice of Plug-in-Play options:
- 2 or 4 relays, mechanical or solid state, for alarm or control (isolated)
- 1 or 2 Analog output, 4-20 mA, 0-20 mA, 0-10V, or -10V to +10V (isolated)
- Communications: Ethernet, WiFi, USB, RS232, RS485 (isolated)
The Laureate™ 1/8 DIN Digital Panel Meter batch controller
is a low cost, powerful and highly accurate batching controller for repetitive fill operations. It can use the Laureate V-to-F analog signal conditioner for use with 4-20 mA, 0-1 mA or 0-10V conditioned flow meter signals. Relay control can be provided by two or four 8A contact relays, or by two or four 120 mA AC/DC solid state relays. Fill operations are repeated continually with a programmable delay from 10 ms to 199.99 sec, or based on an external control input.Three items are tracked by the batch control software. These can each be scaled to engineering units of total or flow rate and displayed by the controller's six-digit LED display: Item #1 is the current batch total, which can be set up to count up from zero to a preset limit, or down from a preset limit to zero. Item #2 can be assigned to grand total or number of batches. Item #3 is the flow rate.
Laureate Digital Panel Meters are easily programmed with Laurel’s free Instrument Setup Software, downloadable from our website and compatible with Windows PCs, requiring a data interface board for setup.
All signal conditioner board ranges are factory-calibrated, with calibration factors for each range securely stored in an onboard EEPROM. These factors can be scaled via software to accommodate external shunts, enabling field replacement of signal conditioner boards without necessitating recalibration of the associated digital panel meter. For optimal accuracy, factory recalibration is recommended annually. All Laurel Electronics instruments undergo factory calibration using the industry-leading Fluke calibrators, which are recalibrated yearly and certified traceable to national standards, ensuring the highest level of precision and reliability.
Two or four relays can be used. Relay #1 is assigned to batch total to control the filling operation. Relays #2, #3 and #4 can each be assigned by the user to Items #1, #2 or #3. For example, Relay #2 can be assigned to Item #1 (batch total) with a lower setpoint to serve as a pre-warn and slow down the fill rate near the batch setpoint, and Relay #3 can be assigned to the total number of batches to terminate the batching when a present number of bottles have been filled.
An optional serial communications board allows the batch controller to transmit Items #1, #2 and #3, as well as peak for item #3 (rate). If required, all four items can be displayed simultaneously by augmenting the batch controller with up to three Laureate remote displays. Each of these can have its own analog output and relays for alarm or control.
Batch Control with Conditioned Flow Signals
The analog input batch controller utilizes the Laureate VF voltage-to-frequency converter signal conditioner board, which converts 4-20 mA, 0-1 mA or 0-1V conditioned flow meter signals to a frequency from 10 kHz to 110 kHz. This allows the counter controller to totalize flow, to count up to a preset value, or to count down to zero from a preset value for batch control. One of the relays is dedicated to On/Off batch control, while the other relay is available to slow down rate near the setpoint or to provide another alarm or control function based on rate or total.
- An unfiltered selection provides true peak and valley readings and aids in control applications.
- A batch average filter selection averages each 16 conversions.
- An adaptive moving average filter selection provides a choice of 8 time constants from 80 ms to 9.6 seconds. When a significant change in signal level occurs, the filter adapts by briefly switching to the shortest time to follow the change, then reverts back to its selected time constant. An Auto setting selects the time constant selection based on signal noise.
Peak and valley values are automatically captured. These may be displayed via a front panel pushbutton command or control signal at the rear connector, or be transmitted as serial data.
Two rear panel control Inputs (CMOS/TTL levels, logic 0 = tied to digital ground, logic 1 = open) or dry contacts that can be set to control / activate 14 meter commands.
An (isolated) 5, 10, 12, or 24 Vdc excitation output is standard to power transducers or two-wire transmitters. Ratiometric operation, which automatically compensates for changes in the applied excitation, is jumper selectable for applications, such as bridges, where the signal to be measured is proportional to the excitation level.
Modular Design for Maximum Flexibility at Minimum Cost
All boards are isolated from meter and power grounds. Optional Plug-in-Play boards for communications and control include Ethernet, WiFi, serial communication boards, dual or quad relay boards, and an analog output board. Laureates may be powered from 85-264 Vac or optionally from 12-32 Vac or 10-48 Vdc. The display is available with bright red or green 0.56" (14.2mm) high LED digits. The 1/8 DIN case meets NEMA 4X (IP65) specifications from the front when panel mounted. Any setup functions and front panel keys can be locked out for simplified usage and security. A built-in 5, 10, 12, or 24 Vdc excitation supply can power transducers, eliminating the need for an external power supply. All power and signal connections are via UL / VDE / CSA rated screw clamp plugs.
The Laureate™ Series features modular design with up to 7 isolated plug-in boards, applicable to all Laureate 1/8 DIN Digital Panel Meters.
Modular Hardware
The design of the Laureate™ Series is modular for maximum flexibility at minimum cost. All boards are isolated from meter and power grounds. The base configuration for a panel meter or counter consists of a main module (with computer and plug-in display boards), a power supply board, and a signal conditioner board. Optional plug-in-play boards include an isolated setpoint controller board, an isolated analog output board, and an isolated digital interface board. Modular design and a choice of plug-in options allow the Laureate to be customized for a broad range of applications from simple monitoring to control and computer interface. There can be up to five plug-in boards in a 1/8 DIN Laureate.

Display | |
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Readout | 6 LED digits, 7-segment, 14.2 mm (.56"), red or green |
Display Range | -999999 to +999999, XXXXEX scientific notation beyond 999999 |
Zero Adjust | -999999 to +999999 |
Span Adjust | 0 to 999999 |
Indicators | Four LED lamps |
Analog Input (V-to-F signal conditioner) | |
Signal Types | 0-1 mA, 4-20 mA, 0-10V |
Conversion Technique | Inverse period applied to 10 kHz- 110 kHz |
Update Rate | 50 ms (max) |
Gate Time | Selectable 10 ms to 199.99 s |
Recalibration: All ranges are calibrated at the factory. Recalibration is recommended every 12 months. | |
Power Supply Boards (one required) | |
Voltage, standard | 85-264 Vac or 90-300 Vdc |
Voltage, optional | 12-32 Vac or 10-48 Vdc |
Frequency | DC or 47-63 Hz |
Power consumption | 1.2W @ 120 Vac, 1.5W @ 240 Vac, 1.3W @ 10 Vdc, 1.4W @ 20 Vdc, |
(typical, base meter) | 1.55W @ 30 Vdc, 1.8W @ 40 Vdc, 2.15W @ 48 Vdc |
Power Isolation | 250V rms working, 2.3 kV rms per 1 min test |
Excitation Output (standard) | |
5 Vdc | 5 Vdc ± 5%, 100 mA (jumper selectable) |
10 Vdc | 10 Vdc ± 5%, 120 mA (jumper selectable) |
12 Vdc | 12 Vdc ± 5%, 100 mA (jumper selectable) |
24 Vdc | 24 Vdc ± 5%, 50 mA (jumper selectable) |
Output Isolation | 50 Vdc from signal ground |
Analog Output Boards (one optional) | |
Output Levels | 4-20 mA, 0-20 mA, 0-10V, -10 to +10V (single-output option) |
Current compliance | 4-20 mA, 0-20 mA, 0-10V (dual-output option) |
Voltage compliance | 2 mA at 10V ( > 5 kΩ load) |
Scaling | 12V at 20 mA ( < 600 Ω load) |
Resolution | Zero and full scale adjustable from -99999 to +99999 16 bits (0.0015% of full scale) |
Isolation | 250V rms working, 2.3 kV rms per 1 min test (dual analog outputs share the same ground) |
Relay Output Boards (one required for batch control) | |
Dual magnetic relays | 2 Form C, 8A max, 440Vac or 125Vdc max, 2500VA or 300W |
Quad magnetic relays | 4 Form A (NO), 8A max, 440Vac or 125Vdc max, 2500VA or 300W |
Dual solid state relays | 2 Form A (NO), AC or DC, 0V - 400V, 120Ma, 35Ohms (max at On-State) |
Quad solid state relays | 4 Form A (NO), AC or DC, 0V - 400V, 120Ma, 35Ohms (max at On-State) |
Relay commons | Isolated commons for dual relays or each pair of quad relays |
Relay isolation | 250V rms working, 2.3 kV rms per 1 minute test |
Relay latching modes | Latching or non-latching |
Relay active modes | Active on or off, active high or low |
Hysteresis modes | QA passband mode, split hysteresis, span hysteresis |
Communication Boards (one optional) | |
Board Selections | RS232, RS485 with dual RJ11 connectors, RS485 with dual RJ45 connectors, USB, High-Speed Ethernet, USB-to-RS485 gateway, High-Speed Ethernet-to-RS485 gateway, WiFi with built-in antenna plus USB & RS485, WiFi with external antenna plus USB & RS485 |
Protocols | Laurel Custom ASCII (serial), Modbus RTU (serial), Modbus TCP (Ethernet or WiFi) |
Digital Addresses | 247 (Modbus), 31 (Laurel ASCII), |
Isolation | 250V rms working, 2.3 kV rms per 1 min test |
Environmental | |
Operating Temperature | -40°C to 70°C (-40°F to 158°F) |
Storage Temperature | -40°C to 85°C (-40°F to 185°F) |
Relative Humidity | 95% at 40°C, non-condensing |
Protection | NEMA-4X (IP-65) when panel mounted |
Signal Connections | |
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Mechanical | |
Enclosure | 1/8 DIN, high impact plastic, UL 94V-0, color: black |
Mounting | 1/8 DIN panel cutout required: 3.622" x 1.772" (92 mm x 45 mm). |
Dimensions | 4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D) |
Maximum panel thickness | 4.5 mm (0.18") |
Tightening Torque - Connectors | Screw terminal connectors: 5 lb-in (0.56 Nm) |
Tightening Torque - Pawls | Digital Panel Meter Case Pawls: 5 lb-in (0.56 Nm) |
Weight of base meter | 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display) |
Weight of option boards | 30 g (1.0 oz) typical per board (analog output, relay output, communications) |
General | |
Programming Methods | Four front panel buttons or via Laurel's free Instrument Setup Software, which runs on a PC under MS Windows. |
Security | Lockout options include using the front panel buttons, the free Instrument Setup Software, or a hardware jumper. |
Warranty | 3 years parts & labor |
Recalibration: All ranges are calibrated at the factory. Recalibration is recommended every 12 months. |
Free Instrument Setup Software for Series 2 Laureates
Free Downloadable Windows-based Instrument Setup (IS) software (Data Interface Board Required) for use with our programmable Digital Panel Meters, Scale Meters, Counters, Timers, Remote Displays, and Transmitters, are an easy method to set up Laureate 1/8 DIN digital panel meters, counters, timers, remote displays, and DIN-rail transmitters, as explained in the Instrument Setup Software Manual. Laureate 1/8 DIN instruments can also be set up from the front panel, as explained in their respective Owners Manuals. Instrument Setup software is of benefit whether or not the PC is connected to the instrument.
- When the PC is connected to the instrument, Instrument Setup software can retrieve the setup file from the instrument or open a default setup file or previously saved setup file from disk View Setup, then provides graphical user interface (GUI) screens with pull-down menus applicable to input, display, scaling, filtering, alarms, communications, analog output, and front panel lockouts. Fields that are not applicable to the instrument as configured are either left out or grayed out. Clicking on any item will bring up a detailed Help screen for that item. After editing, the setup file can be downloaded, uploaded to the instrument, or saved to a disk. The same setup file can then be downloaded into multiple instruments.
- When the PC is not connected to the instrument, the above GUI screens can be used to set up a virtual instrument. The setup file can then be saved to disk. Switching toView Menu then brings up a screen with the required front panel programming steps. This view can be printed out for use at the instrument site and to serve as a hard copy record.
Download Free Instrument Setup Software
Installation
Set User Account Control (UAC) of MS Windows to "Never notifiy me" so that Instrument Setup Software can create directories. The UAC change screen can be reached as follows:
- Under Windows 7, click on the Windows Start button in the lower left of the desktop and enter "UAC" in the search field.
- Under Windows 8, navigate to Control Panel, then to the "User Accounts and Family Safety" section, and click on "Change User Account Control Settings."
- Under Windows 10, click on the Windows Start button in the lower left of the desktop, then on "Settings", and enter "UAC" in the search field.
- Reboot your computer for the changed UAC setting to take effect.

RJ11-to-DB9 cable with rear view of DB9 connector to PC

RS232 cable, meter to PC, P/N CBL01
Laureate 1/8 DIN Laureate instruments must be equipped with a serial communications board and be connected to the computer via a serial communications cable. The connection can be via RS232, RS485, USB or Ethernet. Following setup, the serial communications board may be removed from the instrument if desired. The wiring of the RS232 cable is illustrated above with end views of the two connectors.
Laureate LT Series transmitters come standard with a 3-wire serial interface, which can be jumpered for RS232 or RS485.
Laureate LTE Series transmitters come standard with an Ethernet interface.
Meter Setup Screens
Click on any of the reduced screens below for a full-size screen view, then click on the Back button of your browser to return to this page. The screens examples below are for a fully-loaded Series 2 Digital Panel Meter (DPM), which is connected to the PC via RS232. If the meter is a Series 1 meter (pre-2007), this is sensed by the software, and somewhat different screens are brought up. Please see Series 1 setup screens.











Meter Setup Utilities




From the Main Menu, click on Readings if your PC is connected to the meter. A pull-down menu then offers three choices: List, Plot and Graph.
- List presents the latest readings in a 20-row by 10-column table. Press Pause at any time to freeze the display. This is one method to capture peak readings.
- Plot generates a plot of readings vs. time in seconds. It effectively turns the DPM-PC combination into a printing digital oscilloscope.
- Graph generates a histogram where the horizontal axis is the reading and the vertical axis is the number of occurrences of readings. The display continually resizes itself as the number of readings increases.


Laureate™ 1/8 DIN Case For Laureate Digital Panel Meters, Counters, Timers & Remote Displays

Key Features
- Meets 1/8 DIN Standard.
- Installs from front of panel.
- Short depth behind the panel: only 4" (102 mm) plus connectors.
- Understated 0.157" (4 mm) thick bezel.
- Meets NEMA 4X (IP-65) for high-pressure wawshdon when panel mounted.
- Screw clamps connectors meet VDE / IEC / UL / CSA safety standards.
- Rugged GE Lexan® housing material.
- Safety certified per EN 61010-1.
Dimensions

Maximum panel thickness: 4.5 mm (0.18")
Weight of base meter: 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display)
Weight of option boards: 30 g (1.0 oz) typical per board (analog output, relay output, communications)
Tightening Torque - Connectors: Screw terminal connectors: 5 lb-in (0.56 Nm)
Tightening Torque - Pawls: Digital Panel Meter Case Pawls: 5 lb-in (0.56 Nm)
Dimensioned CAD assembly drawings in EPRT, STEP, x_t. dwg, pdf file formats: Laureate-meter-case.zip (zipping prevents browser from opening CAD files as text files).
Panel Mounting
Slide the meter into a 45 x 92 mm 1/8 DIN panel cutout. Ensure that the provided gasket is in place between the front of the panel and the back of the meter bezel.
The meter is secured by two pawls, each held by a screw, as illustrated. Turning each screw counterclockwise extends the pawl outward from the case and behind the panel. Turning each screw clockwise further tightens it against the panel to secure the meter.
Turning each screw counterclockwise loosens the pawl and retracts it into its well. This position allows installed meter to be removed from their panel, or new meters to be installed in a panel. Do not remove the screws from their pawls. Doing so would cause the screw and pawl to fall off and likely get lost. Do not overtighten so as not to damage the plastic parts.
Drum Filling Application Utilizing Two Relay Outputs | |
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In this drum filling application, the Laureate pulse-input batch controller utilizes uses its two relays to control a pump. The Prewarn relay slows down the pump near the preset to avoid overshoot. The Batch relay stops the pump at the preset. |
Controlling Chemical Mixing of Materials | |
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Multiple Laureate batch controllers can be used in combination to control the mixing of materials in the proper ratio. Each feed line is equipped with its own pump, flowmeter, and Laureate. Controller setup and monitoring of the mixing operation are facilitated by optional serial communications. RS485 allows a single data line to handle multiple controllers. |
Up-Counting Batch Control | |
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In up-counting batch control, the Laureate counts up from zero to a preset maximum. A prewarn level is available to slow down filling near the preset to avoid overshoot. A time delay can be programmed from the end of each batch to the start of the next batch. |
Down-Counting Batch Control | |
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In down-counting batch control, the Laureate counts down from the preset maximum to zero. A prewarn level is available to slow down filling or emptying near zero. Again, a time delay can be programmed from the end of each batch to the start of the next batch. |
Discrete Filling and Batch Counting | |
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The Laureate batch controller is ideal for discrete manufacturing as well as repetitive fill operations. In this example, the Laureate counts bottles which it then groups into sixpacks. Its Grand Total capability can be used to track bottles or sixpacks. |
Batch Controller Digital Panel Meter Frequently Asked Technical Questions
IPC
Splashproof Cover
CLB01
RS232 Cable for Meters
CLB02
USB-to-RS232 Adapter Cable
CBL04
RS232 Cable for LT Transmitters
CLB05
USB Data Cable for Meters
CLB06
USB-to-RS485 Adapter Cable
CLB07
USB Programming & Data Cable
CLB08
RS485 Splitter Cable
BKBD
RS485 RJ11 Terminal Block Adapter
What is a Digital Panel Meter for Batch Controller Analog Input?
A digital panel meter for batch controller analog input is a precision instrument designed to measure and totalize analog signals, such as 4-20 mA or 0-10 V, from sensors like flow meters or pressure transducers, while controlling batch processes by triggering actions based on preset totals. These meters are critical in industrial, manufacturing, and process control applications where precise batching is essential, such as in filling, mixing, or dispensing operations. By processing analog inputs and displaying instantaneous process values or cumulative totals, digital panel meters ensure accurate control, monitoring, and data logging for efficient production and quality assurance.
Unlike basic process meters, batch controller digital panel meters offer advanced functionality, including programmable setpoints, relay outputs for controlling external devices, and the ability to manage multiple batch cycles. Their high accuracy and integration capabilities make them ideal for automating repetitive processes in industries like chemical manufacturing, food processing, and water treatment.
Understanding the Digital Panel Meter for Batch Controller Analog Input
Digital panel meters for batch controller analog input applications are typically built to the 1/8 DIN standard, fitting compactly into panel cutouts (approximately 92 mm x 45 mm). This compact size ensures compatibility with control panels while optimizing space, making them suitable for industrial control rooms, production lines, or equipment with limited space.
These meters are designed to process analog signals from sensors, such as 4-20 mA from a flow meter or 0-10 V from a level sensor, measuring instantaneous process values (e.g., flow rate) and totalizing them over time (e.g., total volume). They feature bright LED or LCD displays, user-friendly interfaces, and communication interfaces like RS-485 or Modbus for integration with automation systems. Advanced features, such as signal scaling, linearization, and programmable batch logic, ensure reliable performance in dynamic or noisy environments.
How Does a Digital Panel Meter for Batch Controller Analog Input Work?
A digital panel meter processes analog input signals to measure process variables, totalize values, and control batch processes, displaying results accurately. Below is a detailed breakdown of its operation:
- Signal Acquisition:
The meter receives an analog signal, such as 4-20 mA or 0-10 V, from a sensor like a flow meter or level transmitter, representing a process variable like flow rate or volume. - Signal Conditioning:
The input signal is conditioned through amplification, filtering, or linearization to remove noise and ensure compatibility with the meter’s circuitry, critical for accurate measurements in industrial environments. - Analog-to-Digital Conversion:
An Analog-to-Digital Converter (ADC) transforms the conditioned signal into a digital format. High-resolution ADCs ensure precise measurements for process values and totalization. - Processing and Totalization:
The digital signal is processed by the meter’s microcontroller, which calculates instantaneous process values (e.g., liters/min) and integrates them over time to compute cumulative totals (e.g., total liters). Scaling factors convert raw signals into engineering units. - Batch Control Logic:
The meter compares the running total to a user-defined setpoint. When the target is reached, it activates relay outputs or control signals to stop the batch process (e.g., close a valve) or initiate the next cycle. - Display:
The processed values (instantaneous or totalized) are displayed on a clear digital screen, often with customizable units or decimal precision, showing batch progress or status. - Output and Integration:
The meter provides outputs like relay contacts for controlling pumps or valves, analog signals (e.g., 4-20 mA) for process feedback, or digital communication (e.g., Ethernet, USB) for integration with PLCs, SCADA systems, or data loggers. - Calibration and Configuration:
Users can calibrate the meter for specific analog inputs and configure settings like batch setpoints, reset options, or alarm thresholds to suit application needs.
Key Features of Digital Panel Meters for Batch Controller Analog Input
Digital panel meters for batch controller analog input applications include features that enhance performance and usability:
- Batch Control Functionality: Programmable setpoints and relay outputs enable precise automation of batch processes, ensuring consistent results.
- High Accuracy: Precise ADCs ensure reliable measurement and totalization of analog signals, even in dynamic conditions.
- Customizable Displays: Multi-color LEDs, bar graphs, or large-digit displays ensure readability in various lighting conditions.
- Programmable Alarms and Control: Setpoints for process values or totals trigger alerts or control external devices, such as stopping a pump or signaling batch completion.
- Communication Options: Protocols like Modbus or Profibus enable integration with industrial automation systems.
- Rugged Design: IP65-rated front panels resist dust and moisture, suitable for harsh industrial environments.
Applications of Digital Panel Meters for Batch Controller Analog Input
Digital panel meters are widely used for batch control and analog input totalization in various applications. Key uses include:
- Flow Batching:
In fluid systems, DPMs totalize analog signals from flow meters to control batch sizes, such as filling tanks with precise liquid volumes. - Material Dispensing:
In manufacturing, digital panel meters totalize analog signals from material sensors to dispense exact quantities, ensuring consistent batch production. - Mixing Processes:
In chemical or food production, DPMs monitor and totalize analog inputs to control ingredient ratios, ensuring precise formulations. - Inventory Tracking:
In storage systems, digital panel meters totalize analog signals from level or flow sensors, tracking cumulative material inputs or outputs for inventory management. - Process Automation:
In automated systems, DPMs control batch processes by totalizing analog inputs and activating relays to manage equipment like mixers or fillers.
Where Are Digital Panel Meters for Batch Controller Analog Input Used?
Digital panel meters (DPMs) are essential in industries requiring precise batch control and analog input totalization. With support for 4-20 mA, 0-10 V, or other analog signals and a compact 1/8 DIN design, these meters provide reliable solutions. Below are detailed use cases across key sectors:
- Food and Beverage Processing:
In bottling or food production lines, digital panel meters totalize analog signals from flow meters to control batch sizes, ensuring precise filling of containers with liquids like beverages or sauces. - Chemical Manufacturing:
In chemical plants, DPMs totalize analog signals from material flow sensors to dispense exact quantities for mixing or reactions, meeting strict quality and regulatory standards. - Water and Wastewater Treatment:
In treatment facilities, digital panel meters totalize analog signals from flow or level sensors to control chemical dosing, ensuring accurate treatment and compliance with environmental regulations. - Pharmaceutical Manufacturing:
In drug production, DPMs totalize analog signals from material sensors to control batch sizes for precise formulation, meeting stringent regulatory requirements. - Oil and Gas Industry:
In fuel dispensing or pipeline systems, digital panel meters totalize analog signals from flow meters to control batch deliveries, ensuring accurate volume transfers and billing. - Industrial Manufacturing:
In production lines, DPMs totalize analog signals from process sensors to control batch sizes, such as dispensing raw materials, optimizing efficiency and quality control. - Agriculture and Irrigation:
In irrigation systems, digital panel meters totalize analog signals from flow meters to control water or fertilizer batches, ensuring efficient resource use.
Benefits of Using Digital Panel Meters for Batch Controller Analog Input
Digital panel meters offer numerous advantages for batch controller analog input applications:
- Precise Batch Control: Programmable setpoints and relay outputs automate batch processes, ensuring consistent and accurate results.
- High Accuracy: Precise ADCs ensure reliable measurement and totalization of analog signals, even in dynamic conditions.
- Compact Design: The 1/8 DIN size fits seamlessly into control panels, ideal for space-constrained setups.
- Versatility: Support for multiple analog signal types and programmable settings accommodates diverse batching applications.
- System Integration: Communication interfaces enable connection to automation systems, enhancing data logging and process control.
- Durability: Built to withstand industrial conditions, including dust, moisture, and temperature fluctuations.
Choosing the Right Digital Panel Meter for Batch Controller Analog Input
When selecting a digital panel meter for batch controller analog input applications, consider these factors:
- Signal Compatibility: Ensure the meter supports the analog signal types (e.g., 4-20 mA, 0-10 V) and ranges for your application.
- Batch Control Features: Verify support for programmable setpoints, relay outputs, and batch reset options to meet process requirements.
- Accuracy Specifications: Check the meter’s accuracy and resolution for process measurements and totalization.
- Environmental Durability: Choose a meter with appropriate IP ratings for dust, water, or temperature resistance in industrial settings.
- Output Requirements: Determine if you need relay outputs, analog signals, or digital communication for integration with other systems.
- Display and Usability: Opt for a display that’s readable in your environment and controls that are easy to configure.
Conclusion
Digital panel meters for batch controller analog input applications, particularly 1/8 DIN models, are vital for precise batch control and totalization in industries like food processing, chemical manufacturing, and water treatment. Their advanced batch control capabilities, high accuracy, and compact design make them ideal for automating repetitive processes. By delivering reliable analog data and integrating seamlessly with control systems, digital panel meters enhance process efficiency, ensure quality, and support system performance across diverse batching applications.
Less Information.