- Description
- Specifications
- Setup Software
- Mechanical
- Documents
- Applications
- Technical FAQ
- Accessories
Features
- Provides automatic control for repetitive liquid fill operations
- Available for turbine flow meter pulse signals from 0 Hz to 1 MHz or analog flow meter signals (4-20 mA, 0-1 mA or 0-10V)
- 6-digit scalable display to ±999,999 for batch total, grand total, number of batches, or flow rate
- Counts up from 0 to preset or down from preset to 0
- Two or four control relays for with settable delay between cycles
- All input ranges are user selectable and factory calibrated
- Digital span adjust from 0 to ±999,999, zero adjust from -999,999 to +999,999
- Front panel scalable to ±999,999 for use with current shunts
- 1/8 DIN size with bright red or green 0.56" (14.2mm), high LED digits
- Transducer excitation output, 5, 10, 12, or 24 Vdc (isolated)
- Power 85-264 Vac / 90-300 Vdc or 10-48 Vdc / 12-32 Vac (isolated)
- Operating temperature from -40°C to 70°C (-40°F to 158°F)
- Wide choice of Plug-in-Play options:
- 2 or 4 relays, mechanical or solid state, for alarm or control (isolated)
- 1 or 2 Analog output, 4-20 mA, 0-20 mA, 0-10V, or -10V to +10V (isolated)
- Communications: Ethernet, WiFi, USB, RS232, RS485 (isolated)
The Laureate™ 1/8 DIN Digital Panel Meter batch controller
is a low cost, powerful and highly accurate batching controller for repetitive fill operations. It can use the Laureate V-to-F analog signal conditioner for use with 4-20 mA, 0-1 mA or 0-10V conditioned flow meter signals. Relay control can be provided by two or four 8A contact relays, or by two or four 120 mA AC/DC solid state relays. Fill operations are repeated continually with a programmable delay from 10 ms to 199.99 sec, or based on an external control input.Three items are tracked by the batch control software. These can each be scaled to engineering units of total or flow rate and displayed by the controller's six-digit LED display: Item #1 is the current batch total, which can be set up to count up from zero to a preset limit, or down from a preset limit to zero. Item #2 can be assigned to grand total or number of batches. Item #3 is the flow rate.
Laureate Digital Panel Meters are easily programmed with Laurel’s free Instrument Setup Software, downloadable from our website and compatible with Windows PCs, requiring a data interface board for setup.
All signal conditioner board ranges are factory-calibrated, with calibration factors for each range securely stored in an onboard EEPROM. These factors can be scaled via software to accommodate external shunts, enabling field replacement of signal conditioner boards without necessitating recalibration of the associated digital panel meter. For optimal accuracy, factory recalibration is recommended annually. All Laurel Electronics instruments undergo factory calibration using the industry-leading Fluke calibrators, which are recalibrated yearly and certified traceable to national standards, ensuring the highest level of precision and reliability.
Two or four relays can be used. Relay #1 is assigned to batch total to control the filling operation. Relays #2, #3 and #4 can each be assigned by the user to Items #1, #2 or #3. For example, Relay #2 can be assigned to Item #1 (batch total) with a lower setpoint to serve as a pre-warn and slow down the fill rate near the batch setpoint, and Relay #3 can be assigned to the total number of batches to terminate the batching when a present number of bottles have been filled.
An optional serial communications board allows the batch controller to transmit Items #1, #2 and #3, as well as peak for item #3 (rate). If required, all four items can be displayed simultaneously by augmenting the batch controller with up to three Laureate remote displays. Each of these can have its own analog output and relays for alarm or control.
Batch Control with Conditioned Flow Signals
The analog input batch controller utilizes the Laureate VF voltage-to-frequency converter signal conditioner board, which converts 4-20 mA, 0-1 mA or 0-1V conditioned flow meter signals to a frequency from 10 kHz to 110 kHz. This allows the counter controller to totalize flow, to count up to a preset value, or to count down to zero from a preset value for batch control. One of the relays is dedicated to On/Off batch control, while the other relay is available to slow down rate near the setpoint or to provide another alarm or control function based on rate or total.
- An unfiltered selection provides true peak and valley readings and aids in control applications.
- A batch average filter selection averages each 16 conversions.
- An adaptive moving average filter selection provides a choice of 8 time constants from 80 ms to 9.6 seconds. When a significant change in signal level occurs, the filter adapts by briefly switching to the shortest time to follow the change, then reverts back to its selected time constant. An Auto setting selects the time constant selection based on signal noise.
Peak and valley values are automatically captured. These may be displayed via a front panel pushbutton command or control signal at the rear connector, or be transmitted as serial data.
Two rear panel control Inputs (CMOS/TTL levels, logic 0 = tied to digital ground, logic 1 = open) or dry contacts that can be set to control / activate 14 meter commands.
An (isolated) 5, 10, 12, or 24 Vdc excitation output is standard to power transducers or two-wire transmitters. Ratiometric operation, which automatically compensates for changes in the applied excitation, is jumper selectable for applications, such as bridges, where the signal to be measured is proportional to the excitation level.
Modular Design for Maximum Flexibility at Minimum Cost
All boards are isolated from meter and power grounds. Optional Plug-in-Play boards for communications and control include Ethernet, WiFi, serial communication boards, dual or quad relay boards, and an analog output board. Laureates may be powered from 85-264 Vac or optionally from 12-32 Vac or 10-48 Vdc. The display is available with bright red or green 0.56" (14.2mm) high LED digits. The 1/8 DIN case meets NEMA 4X (IP65) specifications from the front when panel mounted. Any setup functions and front panel keys can be locked out for simplified usage and security. A built-in 5, 10, 12, or 24 Vdc excitation supply can power transducers, eliminating the need for an external power supply. All power and signal connections are via UL / VDE / CSA rated screw clamp plugs.
The Laureate™ Series features modular design with up to 7 isolated plug-in boards, applicable to all Laureate 1/8 DIN Digital Panel Meters.
Modular Hardware
The design of the Laureate™ Series is modular for maximum flexibility at minimum cost. All boards are isolated from meter and power grounds. The base configuration for a panel meter or counter consists of a main module (with computer and plug-in display boards), a power supply board, and a signal conditioner board. Optional plug-in-play boards include an isolated setpoint controller board, an isolated analog output board, and an isolated digital interface board. Modular design and a choice of plug-in options allow the Laureate to be customized for a broad range of applications from simple monitoring to control and computer interface. There can be up to five plug-in boards in a 1/8 DIN Laureate.

Display | |
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Readout | 6 LED digits, 7-segment, 14.2 mm (.56"), red or green |
Display Range | -999999 to +999999, XXXXEX scientific notation beyond 999999 |
Zero Adjust | -999999 to +999999 |
Span Adjust | 0 to 999999 |
Indicators | Four LED lamps |
Analog Input (V-to-F signal conditioner) | |
Signal Types | 0-1 mA, 4-20 mA, 0-10V |
Conversion Technique | Inverse period applied to 10 kHz- 110 kHz |
Update Rate | 50 ms (max) |
Gate Time | Selectable 10 ms to 199.99 s |
Recalibration: All ranges are calibrated at the factory. Recalibration is recommended every 12 months. | |
Power Supply Boards (one required) | |
Voltage, standard | 85-264 Vac or 90-300 Vdc |
Voltage, optional | 12-32 Vac or 10-48 Vdc |
Frequency | DC or 47-63 Hz |
Power consumption | 1.2W @ 120 Vac, 1.5W @ 240 Vac, 1.3W @ 10 Vdc, 1.4W @ 20 Vdc, |
(typical, base meter) | 1.55W @ 30 Vdc, 1.8W @ 40 Vdc, 2.15W @ 48 Vdc |
Power Isolation | 250V rms working, 2.3 kV rms per 1 min test |
Excitation Output (standard) | |
5 Vdc | 5 Vdc ± 5%, 100 mA (jumper selectable) |
10 Vdc | 10 Vdc ± 5%, 120 mA (jumper selectable) |
12 Vdc | 12 Vdc ± 5%, 100 mA (jumper selectable) |
24 Vdc | 24 Vdc ± 5%, 50 mA (jumper selectable) |
Output Isolation | 50 Vdc from signal ground |
Analog Output Boards (one optional) | |
Output Levels | 4-20 mA, 0-20 mA, 0-10V, -10 to +10V (single-output option) |
Current compliance | 4-20 mA, 0-20 mA, 0-10V (dual-output option) |
Voltage compliance | 2 mA at 10V ( > 5 kΩ load) |
Scaling | 12V at 20 mA ( < 600 Ω load) |
Resolution | Zero and full scale adjustable from -99999 to +99999 16 bits (0.0015% of full scale) |
Isolation | 250V rms working, 2.3 kV rms per 1 min test (dual analog outputs share the same ground) |
Relay Output Boards (one required for batch control) | |
Dual magnetic relays | 2 Form C, 8A max, 440Vac or 125Vdc max, 2500VA or 300W |
Quad magnetic relays | 4 Form A (NO), 8A max, 440Vac or 125Vdc max, 2500VA or 300W |
Dual solid state relays | 2 Form A (NO), AC or DC, 0V - 400V, 120Ma, 35Ohms (max at On-State) |
Quad solid state relays | 4 Form A (NO), AC or DC, 0V - 400V, 120Ma, 35Ohms (max at On-State) |
Relay commons | Isolated commons for dual relays or each pair of quad relays |
Relay isolation | 250V rms working, 2.3 kV rms per 1 minute test |
Relay latching modes | Latching or non-latching |
Relay active modes | Active on or off, active high or low |
Hysteresis modes | QA passband mode, split hysteresis, span hysteresis |
Communication Boards (one optional) | |
Board Selections | RS232, RS485 with dual RJ11 connectors, RS485 with dual RJ45 connectors, USB, High-Speed Ethernet, USB-to-RS485 gateway, High-Speed Ethernet-to-RS485 gateway, WiFi with built-in antenna plus USB & RS485, WiFi with external antenna plus USB & RS485 |
Protocols | Laurel Custom ASCII (serial), Modbus RTU (serial), Modbus TCP (Ethernet or WiFi) |
Digital Addresses | 247 (Modbus), 31 (Laurel ASCII), |
Isolation | 250V rms working, 2.3 kV rms per 1 min test |
Environmental | |
Operating Temperature | -40°C to 70°C (-40°F to 158°F) |
Storage Temperature | -40°C to 85°C (-40°F to 185°F) |
Relative Humidity | 95% at 40°C, non-condensing |
Protection | NEMA-4X (IP-65) when panel mounted |
Signal Connections | |
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Mechanical | |
Enclosure | 1/8 DIN, high impact plastic, UL 94V-0, color: black |
Mounting | 1/8 DIN panel cutout required: 3.622" x 1.772" (92 mm x 45 mm). |
Dimensions | 4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D) |
Maximum panel thickness | 4.5 mm (0.18") |
Tightening Torque - Connectors | Screw terminal connectors: 5 lb-in (0.56 Nm) |
Tightening Torque - Pawls | Digital Panel Meter Case Pawls: 5 lb-in (0.56 Nm) |
Weight of base meter | 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display) |
Weight of option boards | 30 g (1.0 oz) typical per board (analog output, relay output, communications) |
General | |
Programming Methods | Four front panel buttons or via Laurel's free Instrument Setup Software, which runs on a PC under MS Windows. |
Security | Lockout options include using the front panel buttons, the free Instrument Setup Software, or a hardware jumper. |
Warranty | 3 years parts & labor |
Recalibration: All ranges are calibrated at the factory. Recalibration is recommended every 12 months. |
Free Instrument Setup Software for Series 2 Laureates
Free Downloadable Windows-based Instrument Setup (IS) software (Data Interface Board Required) for use with our programmable Digital Panel Meters, Scale Meters, Counters, Timers, Remote Displays, and Transmitters, are an easy method to set up Laureate 1/8 DIN digital panel meters, counters, timers, remote displays, and DIN-rail transmitters, as explained in the Instrument Setup Software Manual. Laureate 1/8 DIN instruments can also be set up from the front panel, as explained in their respective Owners Manuals. Instrument Setup software is of benefit whether or not the PC is connected to the instrument.
- When the PC is connected to the instrument, Instrument Setup software can retrieve the setup file from the instrument or open a default setup file or previously saved setup file from disk View Setup, then provides graphical user interface (GUI) screens with pull-down menus applicable to input, display, scaling, filtering, alarms, communications, analog output, and front panel lockouts. Fields that are not applicable to the instrument as configured are either left out or grayed out. Clicking on any item will bring up a detailed Help screen for that item. After editing, the setup file can be downloaded, uploaded to the instrument, or saved to a disk. The same setup file can then be downloaded into multiple instruments.
- When the PC is not connected to the instrument, the above GUI screens can be used to set up a virtual instrument. The setup file can then be saved to disk. Switching toView Menu then brings up a screen with the required front panel programming steps. This view can be printed out for use at the instrument site and to serve as a hard copy record.
Download Free Instrument Setup Software
Installation
Set User Account Control (UAC) of MS Windows to "Never notifiy me" so that Instrument Setup Software can create directories. The UAC change screen can be reached as follows:
- Under Windows 7, click on the Windows Start button in the lower left of the desktop and enter "UAC" in the search field.
- Under Windows 8, navigate to Control Panel, then to the "User Accounts and Family Safety" section, and click on "Change User Account Control Settings."
- Under Windows 10, click on the Windows Start button in the lower left of the desktop, then on "Settings", and enter "UAC" in the search field.
- Reboot your computer for the changed UAC setting to take effect.

RJ11-to-DB9 cable with rear view of DB9 connector to PC

RS232 cable, meter to PC, P/N CBL01
Laureate 1/8 DIN Laureate instruments must be equipped with a serial communications board and be connected to the computer via a serial communications cable. The connection can be via RS232, RS485, USB or Ethernet. Following setup, the serial communications board may be removed from the instrument if desired. The wiring of the RS232 cable is illustrated above with end views of the two connectors.
Laureate LT Series transmitters come standard with a 3-wire serial interface, which can be jumpered for RS232 or RS485.
Laureate LTE Series transmitters come standard with an Ethernet interface.
Meter Setup Screens
Click on any of the reduced screens below for a full-size screen view, then click on the Back button of your browser to return to this page. The screens examples below are for a fully-loaded Series 2 Digital Panel Meter (DPM), which is connected to the PC via RS232. If the meter is a Series 1 meter (pre-2007), this is sensed by the software, and somewhat different screens are brought up. Please see Series 1 setup screens.











Meter Setup Utilities




From the Main Menu, click on Readings if your PC is connected to the meter. A pull-down menu then offers three choices: List, Plot and Graph.
- List presents the latest readings in a 20-row by 10-column table. Press Pause at any time to freeze the display. This is one method to capture peak readings.
- Plot generates a plot of readings vs. time in seconds. It effectively turns the DPM-PC combination into a printing digital oscilloscope.
- Graph generates a histogram where the horizontal axis is the reading and the vertical axis is the number of occurrences of readings. The display continually resizes itself as the number of readings increases.


Laureate™ 1/8 DIN Case For Laureate Digital Panel Meters, Counters, Timers & Remote Displays

Key Features
- Meets 1/8 DIN Standard.
- Installs from front of panel.
- Short depth behind the panel: only 4" (102 mm) plus connectors.
- Understated 0.157" (4 mm) thick bezel.
- Meets NEMA 4X (IP-65) for high-pressure wawshdon when panel mounted.
- Screw clamps connectors meet VDE / IEC / UL / CSA safety standards.
- Rugged GE Lexan® housing material.
- Safety certified per EN 61010-1.
Dimensions

Maximum panel thickness: 4.5 mm (0.18")
Weight of base meter: 210 g (7.4 oz) typical (DPM, counter, timer, 6-digit remote display)
Weight of option boards: 30 g (1.0 oz) typical per board (analog output, relay output, communications)
Tightening Torque - Connectors: Screw terminal connectors: 5 lb-in (0.56 Nm)
Tightening Torque - Pawls: Digital Panel Meter Case Pawls: 5 lb-in (0.56 Nm)
Dimensioned CAD assembly drawings in EPRT, STEP, x_t. dwg, pdf file formats: Laureate-meter-case.zip (zipping prevents browser from opening CAD files as text files).
Panel Mounting
Slide the meter into a 45 x 92 mm 1/8 DIN panel cutout. Ensure that the provided gasket is in place between the front of the panel and the back of the meter bezel.
The meter is secured by two pawls, each held by a screw, as illustrated. Turning each screw counterclockwise extends the pawl outward from the case and behind the panel. Turning each screw clockwise further tightens it against the panel to secure the meter.
Turning each screw counterclockwise loosens the pawl and retracts it into its well. This position allows installed meter to be removed from their panel, or new meters to be installed in a panel. Do not remove the screws from their pawls. Doing so would cause the screw and pawl to fall off and likely get lost. Do not overtighten so as not to damage the plastic parts.
Drum Filling Application Utilizing Two Relay Outputs | |
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In this drum filling application, the Laureate pulse-input batch controller utilizes uses its two relays to control a pump. The Prewarn relay slows down the pump near the preset to avoid overshoot. The Batch relay stops the pump at the preset. |
Controlling Chemical Mixing of Materials | |
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Multiple Laureate batch controllers can be used in combination to control the mixing of materials in the proper ratio. Each feed line is equipped with its own pump, flowmeter, and Laureate. Controller setup and monitoring of the mixing operation are facilitated by optional serial communications. RS485 allows a single data line to handle multiple controllers. |
Up-Counting Batch Control | |
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In up-counting batch control, the Laureate counts up from zero to a preset maximum. A prewarn level is available to slow down filling near the preset to avoid overshoot. A time delay can be programmed from the end of each batch to the start of the next batch. |
Down-Counting Batch Control | |
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In down-counting batch control, the Laureate counts down from the preset maximum to zero. A prewarn level is available to slow down filling or emptying near zero. Again, a time delay can be programmed from the end of each batch to the start of the next batch. |
Discrete Filling and Batch Counting | |
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The Laureate batch controller is ideal for discrete manufacturing as well as repetitive fill operations. In this example, the Laureate counts bottles which it then groups into sixpacks. Its Grand Total capability can be used to track bottles or sixpacks. |
Batch Controller Digital Panel Meter Frequently Asked Technical Questions
AC Phase, Angle, and Power Factor
Time Base Crystal calibrated to ±2 ppm
Span tempco ±1 ppm/°C (typ)
Long-term Drift ±5 ppm/year (typ)
Batch Controller Pulse Input
Time Base Crystal calibrated to ±2 ppm
Span tempco ±1 ppm/°C (typ)
Long-term Drift ±5 ppm/year (typ)
Analog Input Totalizer
Time Base Crystal calibrated to ±2 ppm
Span tempco ±1 ppm/°C (typ)
Long-term Drift ±5 ppm/year (typ)
Quadrature Encoder Input
Time Base Crystal calibrated to ±2 ppm
Span tempco ±1 ppm/°C (typ)
Long-term Drift ±5 ppm/year (typ)
Understanding the 1/8 DIN Digital Panel Meter for Batch Controller Analog Input
Introduction
In industrial settings, precise measurement and control of processes are crucial for efficiency and safety. One of the tools commonly used in these environments is the 1/8 DIN Digital Panel Meter. This compact device plays a critical role in monitoring and controlling various process parameters, particularly in batch control applications. This article will explore what a 1/8 DIN Digital Panel Meter is, its role in batch control, and how it interfaces with analog inputs.
What is a 1/8 DIN Digital Panel Meter?
A 1/8 DIN Digital Panel Meter is a type of instrument used to display, measure, and sometimes control process variables such as temperature, pressure, voltage, or current. The "1/8 DIN" refers to the size of the device, which conforms to the DIN (Deutsches Institut für Normung) standard for panel cutouts. Specifically, 1/8 DIN meters typically measure 96mm x 48mm, making them compact and suitable for integration into control panels with limited space.
These meters are equipped with a digital display, usually an LED or LCD screen, that provides real-time data to operators. The digital panel meter can be connected to various types of sensors or transducers that convert physical parameters into electrical signals, allowing for accurate monitoring and control.
Role in Batch Control
Batch control refers to the automated process of managing the various stages of production in discrete steps or "batches." This is common in industries like pharmaceuticals, food and beverage, and chemical processing, where precise control over quantities and processing times is essential.
A 1/8 DIN Digital Panel Meter in a batch control system serves several purposes:
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Monitoring Process Variables: The meter continuously monitors crucial process variables such as flow rate, temperature, or pressure. Accurate real-time data is essential for maintaining process integrity and ensuring that each batch meets the required specifications.
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Triggering Control Actions: In batch control, certain conditions must be met before advancing to the next stage of the process. The digital panel meter can be programmed to trigger specific actions (e.g., opening or closing valves, starting or stopping pumps) when predefined conditions are met.
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Data Logging: Some advanced digital panel meters have data logging capabilities, allowing operators to track process variables over time. This is particularly useful for maintaining quality control and ensuring compliance with industry standards.
Analog Input in Digital Panel Meters
The analog input functionality of a 1/8 DIN Digital Panel Meter allows it to interface with a wide range of sensors and transducers. These devices convert physical parameters (like temperature, pressure, or flow rate) into an analog electrical signal, usually a voltage (e.g., 0-10V) or current (e.g., 4-20mA) signal.
Here’s how the process typically works:
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Sensor/Transducer Output: The sensor or transducer measures a physical parameter and outputs an analog signal proportional to the measured value.
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Analog Input: The digital panel meter receives this analog signal through its input terminals.
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Signal Conversion: The meter converts the analog signal into a digital value using an Analog-to-Digital Converter (ADC). This digital value is then displayed on the screen, allowing operators to monitor the parameter in real-time.
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Control and Output: Based on the analog input, the digital panel meter can trigger control actions or alarms if the process variable deviates from a set point. It can also provide output signals to other devices or systems in the control loop.
Advantages of Using a 1/8 DIN Digital Panel Meter
- Compact Size: The 1/8 DIN size is ideal for installations where space is limited.
- Versatility: These meters can handle various analog inputs, making them suitable for different types of sensors and applications.
- Ease of Use: The digital display provides clear, real-time data, making it easy for operators to monitor and control processes.
- Programmability: Many 1/8 DIN Digital Panel Meters offer customizable settings, allowing them to be tailored to specific process requirements.
- Reliability: Designed for industrial environments, these meters are built to withstand harsh conditions and provide reliable performance over time.
Conclusion
The 1/8 DIN Digital Panel Meter for Batch Controller Analog Input is an essential tool in industrial automation and process control. Its compact size, versatility, and ability to interface with various sensors make it an invaluable component in batch control applications. By accurately monitoring and controlling process variables, these devices help ensure that each batch is produced to the highest standards, contributing to overall efficiency and product quality.
Understanding the Use of 1/8 DIN Digital Panel Meters for Batch Controllers with Analog Input
Digital panel meters are vital components in industrial and manufacturing processes, providing precise measurement and control of various parameters. One such type is the 1/8 DIN digital panel meter, which is often used in conjunction with batch controllers to handle analog input signals. This article explores where and how these devices are used, and why they are essential in specific applications.
What is a 1/8 DIN Digital Panel Meter?
Before delving into its applications, it's essential to understand what a 1/8 DIN digital panel meter is. The term "1/8 DIN" refers to the size of the panel meter. DIN (Deutsches Institut für Normung) is a German standard that specifies the dimensions of industrial control components. A 1/8 DIN panel meter typically measures 48mm x 96mm, making it a compact and standardized device that can be easily integrated into various control panels.
A digital panel meter is an instrument that displays measurement values from an input signal in a digital format. These devices can measure parameters like voltage, current, temperature, or other process variables, and are often designed to accept both analog and digital inputs.
The Role of Batch Controllers
Batch controllers are used in processes where a specific quantity of a product needs to be produced or mixed. These controllers manage the timing, flow rates, and sequencing required to produce a batch with consistent quality and quantity. In many industries, such as food processing, chemical manufacturing, or water treatment, batch controllers ensure that the right amount of ingredients or materials are mixed or processed to create the final product.
Application of 1/8 DIN Digital Panel Meters in Batch Control
1/8 DIN digital panel meters play a crucial role in batch control systems, particularly when dealing with analog inputs. Here’s where and how they are typically used:
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Process Monitoring and Display:
- In a batch control system, the 1/8 DIN digital panel meter is used to monitor and display critical process variables, such as flow rate, temperature, or pressure, which are essential for controlling the batch process. For example, in a chemical manufacturing plant, the meter might display the temperature of a reactor or the flow rate of a liquid being added to a batch.
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Analog Signal Conversion:
- Batch controllers often receive analog signals from sensors or transmitters that measure process variables. The digital panel meter converts these analog signals into a readable digital format, allowing operators to monitor the process in real-time. This conversion is vital in ensuring accurate control and monitoring.
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Alarm and Control Functions:
- Many 1/8 DIN digital panel meters come equipped with alarm and control outputs. These features can trigger alarms if the process variable deviates from the setpoint or control other equipment in response to changes in the measured value. For instance, if the temperature in a batch process exceeds a certain threshold, the panel meter can activate a cooling system or shut down the process to prevent damage.
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Integration with Supervisory Systems:
- In more complex systems, the 1/8 DIN digital panel meter can be integrated with a supervisory control and data acquisition (SCADA) system. This integration allows for remote monitoring and control, ensuring that batch processes run smoothly and efficiently.
Industries That Use 1/8 DIN Digital Panel Meters for Batch Control
1/8 DIN digital panel meters are used across various industries where precise measurement and control of process variables are essential. Some of these industries include:
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Food and Beverage Manufacturing:
- In processes like brewing, baking, or blending, consistent batch quality is critical. The digital panel meter ensures that temperature, flow, and other variables remain within specified limits, resulting in a high-quality product.
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Pharmaceuticals:
- In pharmaceutical manufacturing, strict regulations require precise control over batch processes. Digital panel meters help monitor and control the critical parameters that affect the quality and consistency of the final product.
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Chemical Processing:
- Chemical plants often involve complex batch processes where various reactants must be mixed under controlled conditions. The panel meter’s role in monitoring and controlling these conditions ensures safe and efficient operations.
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Water Treatment:
- In water treatment facilities, batch controllers manage the dosing of chemicals into the water supply. Digital panel meters ensure accurate dosing by monitoring flow rates and other variables, helping maintain water quality.
Conclusion
1/8 DIN digital panel meters for batch controllers with analog input are indispensable tools in industries that require precise measurement and control of process variables. Their ability to monitor, display, and control these variables in real-time ensures that batch processes are consistent, efficient, and safe. Whether in food production, pharmaceuticals, chemical processing, or water treatment, these devices play a critical role in maintaining the quality and reliability of batch operations.
Less Information.